轻质屋面板的自动焊接与手动焊接工艺的区别是什么?下面详细的为大家介绍:
What is the difference between automatic welding and manual welding of light roof panels? The following detailed introduction:
1.劳动强度的降低。传统手工焊接生产时,焊接工人要保持焊接姿势8个小时,并且时刻观察焊接情况,工作状态紧张。而自动焊机,仅需工人简单操作按钮以及在每根管件焊接完毕时负责给焊机装卸工件即可,并日。在自动焊机焊接过程中仅需保持观察焊接质量即可,可见自动焊接工艺可使操作工人人部分处于休息放松的状态,可使工人疲劳程度大幅度下降。使工人生产加班可行,并且多班组轮休生产也容易实现。
1. the decrease of labor intensity. When the traditional manual welding is produced, the welder should keep the welding position for 8 hours, and observe the welding condition at the moment, and the working condition is tense. And the automatic welding machine only needs the worker's simple operation button and is responsible for the welding machine to load and unload the workpiece when each pipe is welded. During the welding process of automatic welding machine, we only need to observe the welding quality. We can see that the automatic welding process can make the operator part of rest and relax state, and make the fatigue degree of workers drop significantly. The workers work overtime production is feasible, and is easy to implement the production team to rest.
2.产品质量提升:传统手工焊接工艺为汽保焊,焊接质量与工人的熟练度、疲劳度、责任心是相关联的,工人收入多为计件工资,质量是不稳定的,而自动焊机只要根据需要设定好电压、电流等数据及准备好的工件质量相同,焊接出来的质量是完全一致的,非常稳定。可节省大量的质量抽检时间。进一步提升生产效率,同时自动焊接由于是机械控制,焊缝外观工整美观,更容易受到业主的青睐。
2. product quality: the traditional manual welding process for gas welding, the welding quality and worker proficiency, fatigue, responsibility is associated, the income of the workers for piecework wages, the quality is not stable, but as long as the automatic welding machine according to need to set the current voltage, such as data and quality ready to work the same, the welding quality is completely consistent, very stable. A large amount of time for quality inspection can be saved. Further improve the production efficiency, and automatic welding is mechanical control, the appearance of the weld neat and beautiful, more easily favored by the owners.
3.产能扩大:首先,采用自动焊机后,原手工焊接工艺每组生产线上的4名焊接工人可以操作两台自动焊机。经过对比发现,手工焊接工艺4名熟练焊接工人人平均一天可加工网架杆件10-12吨,而采用自动焊接工艺,2名熟练焊机操作工人每天可生产7-9吨。可见机械自动化的产量是过去1.5倍左右,效率得到了极大提高。并且新员工可以经过简短的培训,快速的成为熟练操作T工同时劳动强度的降低,也使工人倒班轮岗制度执行成为可能。这为工厂承接突然增加的生产任务成为现实,加工厂的加工能力被迅速扩大。
3. capacity expansion: first, after the use of automatic welding machine, the original manual welding process of 4 workers in each line of the production line can operate two automatic welding machines. After comparison, it is found that 4 skilled welding workers can manually process 10-12 tons of steel frame members in one day, but with automatic welding technology, 2 skilled welding operators can produce 7-9 tons per day. It can be seen that the output of mechanical automation is about 1.5 times in the past, and the efficiency has been greatly improved. And new employees after a brief training, quickly become familiar with T industry and the labor intensity is reduced, the workers shift rotation system to perform as possible. This is a reality for the factory to undertake a sudden increase in the production task, and the processing capacity of the factory has been rapidly expanded.
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